6.6kW Electric Vehicle bi-directional On-Board Charger
Topology and electrical composition of 6.6kW bidirectional charging machine for electric vehicles
Topology structure
1. Front end: AC/DC structure, often using totem pole active PFC topology, to meet the requirements of current harmonics, power factor, and bidirectional power transmission on the grid side.
2. Backend: DC-DC (DC/DC) isolation structure for efficient energy conversion. Currently, common commercial topologies often use CLLC topology, which supports bidirectional energy transfer and has advantages such as high efficiency and good EMI resistance.
Electrical composition
1. Power unit: It includes two 3.3kW converters connected in parallel or a single 6.6kW converter to achieve a total output power of 6.6kW.
2. Control unit: The main control mostly adopts digital control, achieving intelligent control through CAN communication and GUI graphical user interface.
3. Key components: Use high-performance power devices such as silicon carbide (SiC) MOSFETs to improve power density and switching frequency.
4. Auxiliary components: including radiator, fan, auxiliary power supply, protective circuit, etc., to ensure stable operation of the charger.
In summary, the 6.6kW electric vehicle bidirectional charger adopts advanced CLLC topology and efficient electrical composition, achieving efficient and stable bidirectional energy transmission to meet the charging needs of electric vehicles.
Market Trend of 6.6kW Electric Vehicle Bidirectional Charging Machine
1. Increased demand for high voltage and high power: With the increasing capacity of electric vehicle batteries and consumers' demand for fast charging, 6.6kW chargers are still mainstream, but the market is moving towards higher power chargers.
2. Popularization of bidirectional charging technology: Electric vehicles will not only be used as transportation vehicles, but may also serve as energy storage systems to achieve power supply from vehicles to homes, power grids, etc., and bidirectional charging technology will become a common trend.
3 . Application of Silicon Carbide (SiC) Devices: SiC has become the preferred device for high-power chargers due to its high critical electric field and high electron drift speed, which will improve the efficiency and performance of chargers.
4. Market scale expansion: The Chinese car mounted bidirectional charging machine market occupies a large share of the global market, and its growth rate is higher than that of the world. With the acceleration of global enterprise product development, it is expected that the global two-way charging machine market will usher in development opportunities in the future.
In summary, the 6.6kW electric vehicle bidirectional charging machine market will face trends such as increasing demand for high voltage and high power, popularization of bidirectional charging technology, application of silicon carbide devices, and expansion of market size
SMC, as a globally leading power semiconductor device manufacturer with nearly 30 years of history, can provide customers with the most advanced, efficient, and cost-effective third-generation silicon carbide MOSFETs and silicon carbide JBS diodes. In addition, SMC has unique experience in silicon-based power diode devices, and its best-selling high-power ultra fast recovery diodes, high current Schottky diodes, and other products are highly praised by customers worldwide. SMC's power semiconductor devices can provide higher efficiency, better reliability, good delivery time, and competitive prices for your products. SMC's professional service team around the world allows you to experience the ultimate customer service experience and safeguard your product design.




















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